Tuesday, September 26, 2017

Six Sigma (6σ), Six Sigma as a Philosophy & a Metric, Six sigma methodology, Phases of Six Sigma

Six Sigma (6σ)

Sigma (σ) is a Greek term used in statistics to represent standard deviation from mean value, measures how far a given process deviates from perfection

  • Higher sigma capability, better performance
Six Sigma (6σ) is a highly disciplined process that enables organizations deliver nearly perfect products & services

  • A Vision & Philosophical commitment to consumers to offer the highest quality & lowest cost products
  • A Metric that demonstrates quality levels at 99.9997% performance
  • A Benchmark of product & process capability for comparison to ‘best in classes’
  • A practical application of statistical Tools & Methods to help us measure, analyze, improve, & control our process

Misconceptions

  • A standard
  • A certification
  • Another metric like percentage

Six Sigma as a Philosophy


Better Processes Reduce Cost

Six Sigma as a Metric



Six sigma methodology

  • Business Process Management System (BPMS)
  • DMAIC (Six Sigma Improvement Methodology)
  • DMADV (Creating new process which will perform at Six Sigma)

Business Process Management System (BPMS)

  • BPM strategies emphasize on process improvement & automation to derive performance
  • Combining BPM strategies with sigma six is most powerful way to improve performance 
  • Both strategies are not mutually exclusive but some companies produced dramatic results by combining them

DMAIC (Define, Measure, Analyze, Improve & Control)

  • A logical & structured approach to problem solving & process improvement
  • A quality tool which focus on change management style

Phases of Six Sigma are:

  • Define specific goals to achieve outcomes, consistent with customers demand & business strategy
  • Measure reduction of defects
  • Analyze problems, cause & effects must be considered
  • Improve process on bases of measurements & analysis
  • Control process to minimize defects

DMADV

  • Define the project
  • Measure the opportunity
  • Analyze the process options
  • Design the process
  • Verify the performance

Reasons for Six Sigma

  • Customer Expectations
  • Technological Change
  • Global Competition
  • Market Fragmentation

Benefits of Six Sigma

  • Generates sustained success
  • Sets performance goal for everyone
  • Enhances value for customers
  • Accelerates rate of improvement
  • Promotes learning across boundaries
  • Executes strategic change

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