Jidoka (Autonomation)
Equipment or processes that are “smart” enough to detect an
undesired, abnormal state and stop so as not to produce a defective product.
- Automation with a human touch
- Practice of stopping a manual line or process when something goes amiss
- Quality built-in to the process
Benefits
- Helps to detect a problem earlier
- Avoids the spread of bad practices
- A level of human intelligence is transferred into automated machinery
- No defective products produced
- Tremendous improvement in productivity
Automation vs. Autonomation
- Automation is converting manual work to automated machine where Autonomation also stopped the process automatically if any abnormalities occurs
- Automation reduces labor where Autonomation also improves quality assurance
- Automation increases technicality where Autonomation reduces technicality because skill levels to be lower in similar processes
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